Optimal EMC Test Solution

EMC Test Bench

EMC Roller Test Bench by EMEC-Prototyping

The fully pneumatic EMC test bench from EMEC-Prototyping is a test solution optimized for EMC requirements, enabling precise mechanical actuation and load simulation during electromagnetic compatibility (EMC) testing of drive systems for pedelecs, e-scooters, and small electric vehicles (eKFV).

The use of purely pneumatic components prevents measurement interference caused by the test equipment itself.

Thanks to its modular design, high-precision measurement technology, and pneumatic actuation, the test bench is ideally suited for standard-compliant EMC testing of e-bikes, pedelecs, and other electrically powered vehicles, as well as their components such as ABS brake systems or electronic shifting units.

Key Functions & Features

Pneumatic drive with X-Y-Z adjustment
Freely positionable drive unit with integrated optical torque measurement – ideal for precise adaptation to different drive types and bottom bracket geometries.
Brake roller(s) with speed and torque measurement
High-precision optical sensors ensure stable operating points in EMC test environments – ideal for setup operation, standard-compliant measurements, and reproducibility. With speeds up to 50 km/h, also suitable for the characterization of S-pedelecs.
Quick coupling system with bottom bracket adapters
Tool-free, fast setup and reconfiguration thanks to the coupling system for a wide range of motor and bottom bracket types (e.g. Bosch Gen3, Mahle, Pinion, Fazua, ROTOR, Hollowtech, etc.).

Mobile frame with low test position
Extremely low construction height (~110 mm) for stable mounting and EMC-compliant testing in shielded chambers.
Setup aid for ergonomic handling
Separate setup stand for holding the test specimen via the seat post (single-operator setup) – simplifies laboratory handling and significantly reduces setup time.
Control & pneumatic cabinet outside the test chamber
Potential interference sources are reliably relocated outside the measurement area – ensuring optimal compliance with stringent EMC requirements.

Flexible test bench solutions for your goals

With our offers to buy or rent test benches, we support you in achieving your goals. The individual design of your test bench enables dynamic and efficient product development, series production and quality assurance. Get in touch with our team!

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In-house testing

Typical Applications

EMC testing of e-bike and pedelec drive systems
Reproducible load simulation under EMC-sensitive conditions
Component validation (e.g. control units, sensors, power electronics)
Development testing in the field of urban mobility & light electric vehicles (LEV)