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Fuel cell systems on the test bench

Fuel Cell Test Bench

What Is a Fuel Cell?

In times of energy transition, the fuel cell is playing an increasingly important role in the development of electromobility. It offers a promising alternative and supplement to battery-powered vehicles. It is a technical device that converts chemical energy from a fuel and an oxidizing agent into electrical energy through an electrochemical reaction without combustion taking place. A typical fuel is hydrogen, which meets oxygen inside the galvanic cell and triggers a reaction that generates electricity and heat, among other things.

Like battery-powered vehicles, vehicles powered by fuel cells have the advantage of not emitting any environmentally harmful emissions while driving. They do not require fossil fuels and electricity can be generated from renewable energy sources in an environmentally friendly way. Compared to conventional battery-powered vehicles, fuel cells also have a greater range and shorter refueling and charging times.

EMEC's customized development test bench for fuel cells offers a comprehensive testing system for the performance, efficiency, and reliability of fuel cell systems. In this way, the diverse requirements placed on the technology can be met.

Fuel Cell Test Bench

To ensure that fuel cell systems function reliably under all expected operating conditions, it is crucial to subject them to a comprehensive testing system. This should not only check performance and efficiency but also durability and safety under different environmental conditions and load profiles.  With stricter emissions legislation and the dynamic development of hydrogen and fuel cell technology, testing is essential. Customers need advanced test environments to continuously optimize fuel cell systems. An efficient development test bench solution is crucial to shorten development times and minimize investment risks.

Test method with thermal paste

The fuel cell test bench from EMEC-Prototyping enables technically detailed analysis of the fuel cell by providing precise control over operating conditions such as temperature, pressure, and humidity levels. This precision control is critical to simulating realistic operating conditions and understanding the fuel cell's response to different loads.

Flexible test bench solutions for your goals

With our offers to buy or rent test benches, we support you in achieving your goals. The individual design of your test bench enables dynamic and efficient product development, series production and quality assurance. Get in touch with our team!

EMEC´s Fuel Cell Test Bench

In a state-of-the-art test environment, we at EMEC-Prototyping develop complex solutions to support you in the continuous optimization of the fuel cell. Depending on your requirements, we support you with our wide-ranging expertise from conception to prototyping and small series production.

From a technical point of view, the test bench enables the measurement of performance data such as voltage, current, and power efficiency, the monitoring of operating conditions such as temperature and humidity, and the performance of durability tests under simulated real operating conditions. EMEC-prototyping relies on the integration of hardware-in-the-loop (HiL) simulations to enable the interaction of real and virtual hardware, which shortens the development time and minimizes the investment risk. 

We customize our test system to your individual needs to ensure seamless integration into your existing development processes. Through this tailored approach, we enable precise and efficient validation of your fuel cell technology, support the identification of optimization potential, and thus contribute to increasing overall performance and reducing emissions. With EMEC-Prototyping as your partner, you secure a technological edge in the rapidly advancing world of electromobility.

Our engine test benches support the integration and optimization of fuel cells in engine systems under realistic conditions. This helps to ensure the efficiency and reliability of fuel cell drives.

Benefit from our extensive know-how. Arrange an initial consultation now and let us advise you with our knowledge of fuel cell test benches.

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  • Efficiency optimization: Precise tests to maximize the energy conversion efficiency of fuel cells.
  • Service life analysis: Detailed investigations to determine the service life and identify degradation paths.
  • Environmental simulation: Simulation of extreme temperature and humidity conditions to test the robustness of fuel cells.
  • Dynamic load tests: Evaluation of the reaction of fuel cells to rapidly changing loads.
  • Safety assessments: Performing tests on safety, including overpressure and leakage tests, to minimize risks.
  • Hydrogen supply management: tests on the efficiency of hydrogen supply and use, essential for economic operation.
  • Customization: Development test benches specifically tailored to the individual requirements of fuel cell development.
  • Guidance and support throughout the entire development process: from the initial concept to prototyping and series production.
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Contact us!

Describe the requirements for your project, the test bench or the measurements without obligation.

Our experts will check your request and contact you.

 

 

 

EMEC-PROTOTYPING GmbH
Dölzschener Straße 47
01159 Dresden, Germany

Phone: +49 (0) 35143873280
Fax: +49 (0) 35142442586

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