Motors under the magnifying glass

Engine Test Bench

Engine Test Bench - What's Behind It

The motor test bench plays a central role in the ongoing development of electromobility - a sector characterized by innovation and technological progress. At a time when the demand for sustainable and efficient transport solutions is increasing, the motor test bench offers an indispensable platform for the development, optimization, and validation of the electric motor. By using the motor test bench, manufacturers can ensure that they meet the high reliability and performance requirements that are crucial for success in the electric mobility market. This is important not only to ensure vehicle performance and safety, but also to comply with strict international standards and regulations, and an essential part of this process is HiL (Hardware-in-the-Loop) testing, which allows the interaction between the electric motor and the vehicle electronics to be simulated and analyzed under real-life conditions.

The engine test bench is therefore an essential tool for the development, validation, and optimization of the electric motor. The test facilities are designed to provide precise data on the performance of a motor by measuring operating parameters such as power, torque, efficiency, and behavior under different load conditions.

EMECs Engine Test Bench

EMEC-Prototyping offers a highly dynamic, adaptive, and scalable motor test bench that is characterized by high repeatability and can be used in the field of electromobility, such as in the development of electric bicycles.

The motor test bench enables comprehensive analysis through endurance testing in accordance with quality requirements and safety standards, supports HiL tests, as well as end-of-line tests, and enables adjustments based on customer feedback. Our comprehensive range of services includes tailor-made solutions, characterized by a high degree of flexibility and technical expertise:

Drive and product development
Implementation of test services in drive technology
EMC measurement of complete systems
Drive comparison tests
Development of customer-specific test benches

Our engine test bench is designed for comprehensive testing of various performance parameters of AC/EC or BLDC motor units. For the tests, the test specimen is coupled with a torque measuring shaft and a static or dynamic brake load or a tool holder. This configuration makes it possible to map various test scenarios and collect precise data on the performance of the motors. Find more information in our download section also.

With the option of manual and automatic operation, our engine test bench enables the precise control and measurement of essential motor parameters such as speed, load torque, and motor current. This allows the test bench to examine motor behavior in detail under a wide range of conditions. A variety of test modes are supported, including automated load incrementation and oscillation mode to simulate dynamic operating conditions. An intuitive user interface allows the simple specification of control variables and the display of all relevant sensor data.

A cabinet with technology for testing motors

With our in-depth understanding of the dynamics of the electromobility market, we support you, for example, in the development of an optimal drive system. This includes the careful selection of the motor type and size, the coordination of the power electronics, and the integration into the overall system to ensure harmonious and efficient operation. Taking into account functional requirements and safety-relevant functions of the drive, we use advanced simulation tools such as FluidFEM to verify concepts before mass production. This enables us to meet complex requirements in the field of drive technology and support you throughout the entire development process.

Flexible test bench solutions for your goals

With our offers to buy or rent test benches, we support you in achieving your goals. The individual design of your test bench enables dynamic and efficient product development, series production and quality assurance. Get in touch with our team!

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In-house testing

Engine Test Bench in Medical Technology

The same precision standards and innovative test procedures that are crucial for the development of electric bicycles, for example, also play a central role in medical technology. Here, the motor test bench supports the development and validation of drive systems in medical devices, where reliability, precision and safety are of the utmost importance.

Sensorless control systems, known for their efficiency and precision, enable increased reliability and accuracy in medical devices. These advanced technologies help to reduce system complexity and cost while increasing performance and safety, which is invaluable in a field where precision is critical.

Overall, EMEC-Prototyping's motor test bench provides a comprehensive platform for the analysis and development of advanced drive systems that are revolutionizing both electromobility and medical technology.

Optimize the performance, efficiency, and precision of your drive systems with EMEC-Prototyping by using our advanced motor test bench. Arrange an initial consultation to discuss individual solutions for your specific requirements.

Case Studies

Innovation in Application.

To the Cases

Pedelecs

Dynanometer

iMow

Lawn robot

Sitehawk

E-Skateboard

Discover our groundbreaking e-motor patent, specifically designed to optimize and improve the performance of electric motors. This patent includes innovative technologies that enable precise control and higher efficiency, which directly increases the performance and reliability of the motors.

Engine Test Bench - Your Advantages at a Glance

Flexible adaptability and scalability: EMEC-prototyping test benches can be configured for a variety of applications and can be expanded as needed to support different project sizes and requirements.
Comprehensive testing capabilities: From climate cycle tests that simulate various environmental conditions to sensorless control technologies and HiL testing, the test benches enable detailed analysis of drive systems.
Automated procedures for precise results: The test benches provide automated determinations of drive characteristics and enable accurate measurements of critical engine parameters such as torque and speed.
Intuitive operation and comprehensive data evaluation: A user-friendly interface facilitates the display and analysis of all relevant sensor data, supported by advanced evaluation methods.
Customized solutions: EMEC-Prototyping develops test benches that are specifically tailored to the individual requirements and wishes of customers to achieve optimum test results.
Promoting innovation and safety: By providing precise and repeatable test results, the test benches contribute to the development of safe, efficient and innovative drive systems.